Granulating Line
Purpose
The production line is widely used in such industries as medicine, food, dairy products, chemical industry, etc. It is a process machine widely applied during production, for example, the production of tablets, capsules, granules, etc.
Process flow
The granulating line equipment integrates automatic feeding system, closed connection, adhesive automatic supply, wet type granulating, wet type granule sizing/oscillating granule sizing, closed discharging, fluidized bed drying, in-place vacuum discharging, online granule sizing/lifting and turning discharging, online granule sizing, and the granules enter the closed mixing hopper for the next procedure.
Features
●The granulating production process is fully closed. It is suitable for production and processing of processes of diversified varieties.
●By adopting the most advanced design concept of SAR LABORTECNIC Company, the wet type granulator and granule sizing machine are designed into a connection type with three-dimensional oblique discharging.
●Space utilization is considered in the overall structure of the wet type granulator. User-friendly design is adopted to ensure a structure that combines the pedal and machine frame. With small floor space and no dead corner, the structure meets GMP requirements.
●The functions such as terminal control and monitoring, data display on operation interface, as well as recording, printing or outputting are realized during the granulating process.
●It is provided with different levels of management authority.
●It meets the requirements for process tracking and traceability in FDA/cGMP.
Soft Gel Encapsulation Line
Introduction
Soft gel encapsulation line is suitable for filling a certain amounts of prepared medicine solutions into two lines gelatin sheet and forming soft gelatin capsules or balls with various size, shape and color after compression under the action of one pair opposite movable molds.
It consists of compression system, gelatin melting system, raw material compounding system, shaping and drying system, cleaning system, recycling system etc. During gelatin compression and forming, it can be finalized within the sealed cavity so as to avoid coming across medicine oxygenation.
All material contact parts are made of SS316L in full compliance with “GMP” standard requirements.
Features
Injecting medicine part adopts advanced linearity driving system, and it makes sure that the precision of charging and filling is less than 2%.
The gelatin ribbon is lubricated by fine oil supply technology in order to lower the consumption of Lubrication oil.
High quality capsule deferent equipment adopts food conveyer belt authorized by American FDA.
Advanced process and assembly technical make the complete appliance quality stabilization, high working rate, and good shape pill.
Adopt automatic system project of supplying capsule and material to reduce workers' labor intensity according to GMP requirement.
Adopt the nonpoisonous materials to human body or now dropping matters into medicine liquid in this machine and medicine liquid, and the touching parts for gelatin.
Suppository Production Line
Introduction
The automatic suppository filling production line has a stable and efficient manufacturing process: filling, freezing, sealing and other processes. The production capacity can be set according to the URS.
Automatic suppository shell forming → Liquid medicine filling → Recirculating cooling (liquid to solid) → Continuous sealing with batch number → Transfer finished cutting (the number of cutting grains can be set arbitrarily on the touch screen, from 1 to 10 grains)
Function and Features
Servo high precision filling system, PLC touch screen control filling volume, filling action, filling volume for servo control, filling precision, convenient, instead of the manual adjustment of filling volume.
Combination structure of triangle knife and dot line knife. Make both of triangle and the dotted line knives completely coincide, make the bolted shell achieve the easy tear effect.
Instead of the tedious manual adjustment, the shear number can be completed by adjusting parameters of the touch screen, convenient operation, accurate positioning, stable operation and efficiency.
The cooling system of this machine adopts the latest circulating water cooling technology, which can solve the phenomenon of slag falling off and easy fracture when the medicine is torn apart. The temperature is adjustable.
The cooled solid suppository enters the sealing area: heating sealing mold (sealing) marking mold (batch number) hob (trimming the top) counting shear.
Due to the different viscosity of the drug matrix, it may be impossible to immobilize the stirring effect to make the drugs evenly mixed before filling, thus affecting the drug content of the finished suppository.
PLC online monitoring function can be used to alarm the operation failure and synchronously display the cause of failure for the convenience of timely troubleshooting operators.
If the device is not included before the molding empty shell arrives at the filling site, the sealing quality behind the device will be affected because the upper part close to the plug shell will climb a short distance along the inner wall of the empty shell under the action of electrostatic force during the micro drug filling.
The filling pump body of the equipment has high precision, good sealing effect, smooth inner wall and good stability. And achieve long-term operation without hanging wall phenomenon.
Control station height reasonable design, simple operation of the machine.
